PRODUCTS
The key product of the Žatec plant is automotive lighting, especially headlights, but also rear lights for vehicles. These are premium quality products made precisely to match the shape of the vehicles. The basic technology types are halogen, xenon and especially LED, which has recently been the most widely used technology.
LED technology
Our newest lighting systems utilize an advanced LED technology to provide superior illumination while reducing energy consumption. These systems offer:
- Enhanced Visibility: Brighter and more focused light beams improve driver's visibility and safety.
- Energy Efficiency: LED technology significantly reduces power consumption, contributing to greener environment.
- Longer Lifespan: Durable and reliable, our LED lights have a longer operational life compared to traditional lighting solutions.
Adaptive Lighting Systems
KOITO CZECH's adaptive lighting systems are designed to respond to various driving conditions, ensuring optimal performance at all times. Features include:
- Automatic High Beam Control: Automatically adjusts the high beam to avoid dazzling oncoming traffic.
- Dynamic Bending Light: Adjusts the light direction based on the vehicle's steering angle, enhancing visibility around curves.
- Adaptive Front-Lighting System (AFS): Modifies the lighting pattern according to the driving speed and road conditions.
Innovative Design
Our lighting systems are not only functional but also aesthetically pleasing. We collaborate with leading automotive designers to create lighting solutions that complement the vehicle's overall design. Key aspects include:
- Sleek and Modern Look: Our lights are designed to enhance the vehicle's appearance with a contemporary and stylish look.
- Customization Options: We offer a range of customization options to meet the specific needs and preferences of our clients.
Commitment to Sustainability
At KOITO CZECH, sustainability is at the core of our innovation. Our newest lighting systems are designed with environmentally friendly materials and processes, ensuring minimal impact on the planet. We are dedicated to:
- Reducing Carbon Footprint: By improving energy efficiency and using sustainable materials, we contribute to the automotive industry's carbon footprint reduction.
- Promoting Recycling: Our products are designed to be easily recycled; therefore support circular economy.
procesSES
From the production of the main components to the finished headlight.
The company carries out plastic injection processes, including their surface treatments. The finished components then enter the final assembly, where the headlight or rear lamp is completed.
Get to know some of the processes performed by us
Molding
The main component production is provided by injection molding machines, which produce plastic parts made primarily from polypropylene or polycarbonate.
Molding
The machines, ensuring the production of main components, also include 2K and 4K molding machines, which are capable of ensuring multi-colored molding in one process.
Metalization
The task of metallization is to ensure both functional and aesthetic properties of headlights. It can be applied to various shapes and is the basic technology for creating a luxurious impression of headlights and emphasizing their design.
The metallization technology is one of our strengths and we set an example for our suppliers in this area.
Painting
Some components require multiple types of spraying. Previously, these processes were carried out at separate locations. Thanks to innovations, we were able to consolidate them into one process, which led to faster production and reduced CO2 emissions.
PCB assembly
The advent of LED technology is also associated with the preparation of electronic boards with integrated circuits and their precise installation into the reflector.
Glue application
After all components are set into the body, the final headlight's outer components are sealed in glue applicator machine.